Capabilities

At Hansen Industries Ltd., we leverage over 50 years of expertise and advanced technology to provide precision manufacturing solutions. Specializing in CNC machining, sheet metal fabrication, and cutting-edge waterjet and laser cutting, we meet the highest quality standards for complex projects.

Our Equipment & Expertise

Sheet Metal Shop

Brand/Model Description QTY Capacity Notes
Borschert PN4 Corner Notcher – Hydraulic 1 Max workpiece size: approx. 1200×1200 mm; notch depth precision around ±1/32″; engineered to handle the inherent load of sheet metal notching
Haeger 824MSP-5e Hardware insertion machine 1 Maximum Fastener Diameter: Up to 1/2″ (M12); Production Rate: Up to 1,400 insertions per hour; Repeatability: Typically within ±2% of force setting
Haeger 824WT-4e Hardware insertion machine 1 Maximum Fastener Diameter: Up to 1/2″ (M12); Production Rate: Up to 1,400 insertions per hour; Repeatability: Typically within ±2% of force setting
Haeger 618MSP-5e Hardware insertion machine 1 Maximum Fastener Diameter: Up to 5/16″ (M8); Production Rate: Up to 1,400 insertions per hour; Repeatability: Typically within ±2% of force setting
Trumpf 1000 Combination Laser Punch Laser Cutting and Punching – Multi-Functional Machine 1 Max sheet size: approx. 3200 mm × 1600 mm; punching repeatability ±0.1 mm; laser cutting precision approx. ±0.1 mm
ML3015GX-F60 Laser Laser Cutting Machine 1 High-performance laser machine with integrated tower; precision beam guidance; cutting precision approx. ±0.1 mm
MC3-3015 16 Racks Laser Tower Laser tower 1 16 racks, load up to 5’x10′ wide material. 6000 lbs capacity per rack
Amada FBD-8025F Press Brake – Hydraulic with 3-Axis CNC 1 Max bending length: ~2500 mm; Force: approx. 80 tons; bending repeatability ±0.5 mm; angular accuracy ±2° We still have this machine but it’s not operational right now. It will be scrapped.
Amada FBD-8020 Press Brake – Hydraulic with 3-Axis CNC 1 Max bending length: ~1800 mm; Force: approx. 80 tons; bending repeatability ±0.5 mm; angular accuracy ±2°
TruBend 7036 w/ AutoTend UR10e Press Brake – Electromechanical with cobot automation 1 Max bending length: up to 1020 mm; Force: near 40 tons; precision repeatability ±0.25 mm; fast cycle automation
TruBend 7036 Press Brake – Electromechanical 1 Max bending length: up to 1020 mm; Force: near 40 tons; precision repeatability ±0.25 mm
TruBend 5130 Press Brake – Hydraulic 1 Max bending length: ~3000 mm; Force: approx. 130 tons; repeatability ±0.3–0.5 mm
TruBend 2100 Press Brake – Hydraulic 2 Max bending length: ~3000 mm; Force: approx. 130 tons; repeatability ±0.3–0.5 mm
Strippit Super AG Fabricator Punch – Mechanical 30-ton CNC Gauging Fabricator 1 Force: 30-ton; handles 760×760 mm; repeatability ±0.010″
TruPunch TC200R Punch Press – CNC with Automatic Tool Change 1 Punching force: 20-ton; sheet size up to 2400 × 1200 mm; repeatability ±0.002″
Trumpf Trumatic 2020R Punch Press – CNC with Sheet Loader/Stacker 1 Sheet capacity: up to 2438 × 1220 mm; punching force ~20 tons; positioning accuracy ±0.005″
Birmingham X-5016E Roller Roller for Sheet Metal 1 Max rolling width: around 1270 mm; max thickness approx. 0.060″; forming precision ±1/16″
ATMA screen printing Screen printing machine 1 1000 mm × 1000 mm table size
Millermatic 251 Weld machine – MIG 3 30–300 Amp range, 250A at 28V (40% duty cycle); can weld solid steel, stainless, and flux-core
Millermatic 251 Weld machine – Spot 2 Up to 12ga thick
Millermatic 251 Weld machine – Stud 10 Up to 1/4″ stud
Miller Syncrowave 350LX Weld machine – TIG 4 Welding current: up to 350A; welds steel up to 1/2″; arc stability/ repeatability within ±2%
Lynx PFA-360 Inline Finisher Timesaver deburring machine 1 Max width ~900 mm; Max height ~50 mm
TruBend 1150 Press Brake – Hydraulic 2 Max bending length: ~3000 mm; Force: approx. 150 tons; repeatability ±0.3–0.5 mm

Machine Shop

Brand/Model Description QTY Capacity
OMAX MAXIEM 1530 Waterjet 2 Cutting envelope: 10’5” × 5’2”
Hyd-Mech H-10A Horizontal Band Saw 1 10″
Haas VF-4 Vertical Machining Center 2 Capacity: 50″ × 20″ × 25″
Haas VF-6 Vertical Machining Center 2 Capacity: 64″ × 32″ × 30″
Haas VF2 Vertical Machining Center 1 Capacity: 30″ × 16″ × 20″
Okuma Genos M560-V Vertical Machining Center 1 Capacity: 40.5″ × 22″ × 18.1″
Okuma Genos L400II-e × 500 w/ IEMCA VIP-80E CNC Lathe w/ Feed Bar 1 Ø15.75″ swing, 20.47″ turning length
Okuma Crown L1060 w/ IEMCA VIP-80E CNC Lathe w/ Feed Bar 1 Ø16.14″ swing, 22.83″ turning length
Okuma LB15 w/ IEMCA VIP-80E CNC Lathe w/ Feed Bar 1 Ø14.76″ swing, 19.68″ turning length
Okuma Heritage w/ IEMCA VIP-80E CNC Lathe w/ Feed Bar 1 Ø14.76″ swing
Hardinge HLV-EM Tool Room Lathe 1 Swing: 11″, Distance between centers: 18″
Kent CTL-618EVS Tool Room Lathe 1 Cap. 6″ × 18″
RMD 150-Auto Tube Bender – Non-CNC 1 Capable of bending round and square tubing
EZTRAC (Manual Mill) Universal Milling Machine – Manual 3 General-purpose manual milling capability
Pemserter Series 2000 Hardware Insertion Machine 1 Hydraulic insertion up to 16,000 lbs

WaterJet Cutting Shop

  • 1  Omax 60120 Water Jet Machine Centre, 55 HP Pump, High Resolution mode work Envelope, X-Y travel 10′ x 5′. Typical resolution =/-.003″ in thin guge, can cut 10″ thick or better.
  • 2 Omax 55100 Waterjet Cutting machine, 55″ x 100″ cutting area, up to 10 inches thick, +/- .003 inch accuracy. High resolution mode, 55 hp pump, camera locator.

Laser Cutting Shop

  • 1  Mitsubishi NX 4000 watt flying optics Laser Processing System, 5′ x 10′ capacity. Automation includes 16 raw material shelves, suction cup load, rake unload, and two over/under unload carts.
  • 1 Trumpf Trumatic 1000 Laser/Punch Combination machine, 5′ x 10′ capacity. SheetMaster Compact load/unload for automated unattended operation.

Tool and Die / Metal Stamping Shop

Brand/Model Description QTY Capacity
Kent KGS230AHD Surface Grinder Precision Surface Grinder 1 Max workpiece size: approx. 800 mm × 500 mm; Surface finish accuracy: up to ±0.001 mm with repeatability near ±0.0005 mm
Williams & Wilson PSGS-2550AHR Precision Surface Grinder 1 Workpiece capacity: up to ~1000 mm × 600 mm; Surface finish accuracy: around ±0.001 mm with ballscrew repeatability near ±0.0008 mm
Brown Boggs S13LW Punch Press – 10-ton OBI 1 Force: 10 tons; designed for medium-duty operations with a work area around ~2500 mm × 1300 mm; Precision: repeatability typically near ±0.005 mm and accuracy ±0.01 mm
Brown Boggs 11L Punch Press – 10-ton OBI 1 Force: 10 tons; designed for medium-duty operations with a work area around ~2500 mm × 1300 mm; Precision: repeatability typically near ±0.005 mm and accuracy ±0.01 mm
Brown Boggs 11LW Punch Press – 10-ton OBI 1 Force: 10 tons; designed for medium-duty operations with a work area around ~2500 mm × 1300 mm; Precision: repeatability typically near ±0.005 mm and accuracy ±0.01 mm
Minster OBI B6756A1A Punch Press – 32-ton OBI 1 Force: 32 tons; designed for medium-duty operations with a work area around ~2500 mm × 1300 mm; Precision: repeatability typically near ±0.005 mm and accuracy ±0.01 mm
Komatsu OBS 35-3 Punch Press – 35-ton OBI 2 Force: 35 tons; accommodates sheet sizes up to ~2400 mm × 1200 mm; Repeatability/Accuracy: around ±0.005 mm precision
Brown Boggs 15LW Punch Press – 40-ton OBI 1 Force: 40 tons; designed for medium-duty operations with a work area around ~2500 mm × 1300 mm; Precision: repeatability typically near ±0.005 mm and accuracy ±0.01 mm
Komatsu OBS 60 Press Punch Press – 60-ton OBI 1 A 60-ton OBI punch press engineered for precision sheet metal forming. Features robust CNC controls and a large work envelope, offering high accuracy and repeatability for medium- to heavy-duty operations.
Komatsu OBS 80H VS3 Punch Press – 80-ton OBI 1 Force: 80 tons; larger work envelope ~3200 mm × 1600 mm; Enhanced precision: repeatability near ±0.004 mm and accuracy around ±0.008 mm
Baykal HGL 3106 SS Shearing – 10’ × 6 mm 1 A hydraulic swing beam shear capable of cutting sheet metal up to 3060 mm long and 6 mm thick. Features include Cybelec Cybtouch 8W NC controller, 1000 mm hardened ballscrew backgauge, and high-quality Böhler K110 alloyed steel blades.
Bridgeport J303935 Manual Milling 1 Work envelope: ~1000 mm × 500 mm × 500 mm; 2-hp spindle; Positioning: accuracy typically within ±0.005 mm and repeatability around ±0.003 mm
Manford SP-150VSL Manual Milling 1 Work envelope: ~1000 mm × 500 mm × 500 mm; 2-hp spindle; Positioning: accuracy typically within ±0.005 mm and repeatability around ±0.003 mm
Manford V200VS Manual Milling 1 Work envelope: ~1000 mm × 500 mm × 500 mm; 2-hp spindle; Positioning: accuracy typically within ±0.005 mm and repeatability around ±0.003 mm
First LC-195V2 Manual Milling 1 Work envelope: ~1000 mm × 500 mm × 500 mm; 2-hp spindle; Positioning: accuracy typically within ±0.005 mm and repeatability around ±0.003 mm
Microcut Lathe Manual Turning 1 Max workpiece diameter: ~200 mm; Turning length: up to 600 mm; Digital readout accuracy: typically ±0.01 mm
Stock Reel Coil Feeder CWP1200/18/2431 Coil Unwind 1 Force: ~4000 lb; Max coil width: 600 mm
Durant Coil Straightener 15601PR Coil Straightener 1 Max coil width: ~260 mm; Max material thickness: ~6 mm

Quality Assurance

Brand/Model Description QTY Capacity
Mitutoyo 1019 CMM Coordinate measuring machine 1 Max workpiece size: approx. 800 mm × 500 mm;
Accuracy: up to ±0.001 mm with repeatability near ±0.0005 mm

Software

Software Category Description
Mie Trak Pro ERP System ERP / Manufacturing Management A comprehensive enterprise resource planning system tailored for manufacturers. It integrates production planning, inventory management, job scheduling, and financials to streamline manufacturing operations.
MasterCAM CAM A leading computer-aided manufacturing software that generates CNC toolpaths for milling, turning, routing, and multi-axis machining. It is widely used to program complex machining operations efficiently.
SolidWorks CAD A 3D computer-aided design and simulation software used for creating detailed mechanical designs and assemblies. It supports analysis, visualization, and documentation of product designs.
Trumpf Boost Production Optimization A digital production optimization solution from Trumpf that monitors and analyzes machine performance in real time, improving workflow efficiency and maximizing uptime in sheet metal processing.
Trumpf TruTops Bend Bending Software Software designed to program, simulate, and optimize bending processes on press brakes. It provides intuitive tools for sheet metal design to ensure accurate and efficient bending operations.
Okuma Interactive Graphics Function (IGF) Machine Interface / Control An advanced graphical interface integrated into Okuma CNC machines that offers an interactive environment for machine control, diagnostics, and programming, helping operators manage complex machining tasks.
Metamation Manufacturing Execution / Production Management A manufacturing software platform aimed at streamlining production processes, offering tools for production planning, scheduling, inventory control, and shop floor management to enhance operational efficiency.
Ncell Industrial Monitoring A real-time industrial monitoring solution that captures machine and process data, providing dashboards and analytics to improve transparency and support data-driven decision making on the shop floor.
EditCNC CNC Programming A CNC programming and editing tool that simplifies reviewing, modifying, and optimizing CNC code. It includes simulation features to help users debug and validate programs before production.
OMAX Intelli-CAM CAM (Waterjet) A CAM software solution developed by OMAX specifically for waterjet cutting. It generates optimized toolpaths, simulates abrasive cutting processes, and enhances productivity through automated programming features.
Fusion 360 CAD/CAM/CAE A cloud-based integrated CAD, CAM, and CAE platform from Autodesk. Fusion 360 supports product design, engineering, simulation, and machining in a single environment, enabling collaborative design workflows for professionals and hobbyists.
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