Capabilities
At Hansen Industries Ltd., we leverage over 50 years of expertise and advanced technology to provide precision manufacturing solutions. Specializing in CNC machining, sheet metal fabrication, and cutting-edge waterjet and laser cutting, we meet the highest quality standards for complex projects.
Our Equipment & Expertise
Sheet Metal Shop
| Brand/Model | Description | QTY | Capacity | Notes |
|---|---|---|---|---|
| Borschert PN4 | Corner Notcher – Hydraulic | 1 | Max workpiece size: approx. 1200×1200 mm; notch depth precision around ±1/32″; engineered to handle the inherent load of sheet metal notching | |
| Haeger 824MSP-5e | Hardware insertion machine | 1 | Maximum Fastener Diameter: Up to 1/2″ (M12); Production Rate: Up to 1,400 insertions per hour; Repeatability: Typically within ±2% of force setting | |
| Haeger 824WT-4e | Hardware insertion machine | 1 | Maximum Fastener Diameter: Up to 1/2″ (M12); Production Rate: Up to 1,400 insertions per hour; Repeatability: Typically within ±2% of force setting | |
| Haeger 618MSP-5e | Hardware insertion machine | 1 | Maximum Fastener Diameter: Up to 5/16″ (M8); Production Rate: Up to 1,400 insertions per hour; Repeatability: Typically within ±2% of force setting | |
| Trumpf 1000 Combination Laser Punch | Laser Cutting and Punching – Multi-Functional Machine | 1 | Max sheet size: approx. 3200 mm × 1600 mm; punching repeatability ±0.1 mm; laser cutting precision approx. ±0.1 mm | |
| ML3015GX-F60 Laser | Laser Cutting Machine | 1 | High-performance laser machine with integrated tower; precision beam guidance; cutting precision approx. ±0.1 mm | |
| MC3-3015 16 Racks Laser Tower | Laser tower | 1 | 16 racks, load up to 5’x10′ wide material. 6000 lbs capacity per rack | |
| Amada FBD-8025F | Press Brake – Hydraulic with 3-Axis CNC | 1 | Max bending length: ~2500 mm; Force: approx. 80 tons; bending repeatability ±0.5 mm; angular accuracy ±2° | We still have this machine but it’s not operational right now. It will be scrapped. |
| Amada FBD-8020 | Press Brake – Hydraulic with 3-Axis CNC | 1 | Max bending length: ~1800 mm; Force: approx. 80 tons; bending repeatability ±0.5 mm; angular accuracy ±2° | |
| TruBend 7036 w/ AutoTend UR10e | Press Brake – Electromechanical with cobot automation | 1 | Max bending length: up to 1020 mm; Force: near 40 tons; precision repeatability ±0.25 mm; fast cycle automation | |
| TruBend 7036 | Press Brake – Electromechanical | 1 | Max bending length: up to 1020 mm; Force: near 40 tons; precision repeatability ±0.25 mm | |
| TruBend 5130 | Press Brake – Hydraulic | 1 | Max bending length: ~3000 mm; Force: approx. 130 tons; repeatability ±0.3–0.5 mm | |
| TruBend 2100 | Press Brake – Hydraulic | 2 | Max bending length: ~3000 mm; Force: approx. 130 tons; repeatability ±0.3–0.5 mm | |
| Strippit Super AG Fabricator | Punch – Mechanical 30-ton CNC Gauging Fabricator | 1 | Force: 30-ton; handles 760×760 mm; repeatability ±0.010″ | |
| TruPunch TC200R | Punch Press – CNC with Automatic Tool Change | 1 | Punching force: 20-ton; sheet size up to 2400 × 1200 mm; repeatability ±0.002″ | |
| Trumpf Trumatic 2020R | Punch Press – CNC with Sheet Loader/Stacker | 1 | Sheet capacity: up to 2438 × 1220 mm; punching force ~20 tons; positioning accuracy ±0.005″ | |
| Birmingham X-5016E Roller | Roller for Sheet Metal | 1 | Max rolling width: around 1270 mm; max thickness approx. 0.060″; forming precision ±1/16″ | |
| ATMA screen printing | Screen printing machine | 1 | 1000 mm × 1000 mm table size | |
| Millermatic 251 | Weld machine – MIG | 3 | 30–300 Amp range, 250A at 28V (40% duty cycle); can weld solid steel, stainless, and flux-core | |
| Millermatic 251 | Weld machine – Spot | 2 | Up to 12ga thick | |
| Millermatic 251 | Weld machine – Stud | 10 | Up to 1/4″ stud | |
| Miller Syncrowave 350LX | Weld machine – TIG | 4 | Welding current: up to 350A; welds steel up to 1/2″; arc stability/ repeatability within ±2% | |
| Lynx PFA-360 Inline Finisher | Timesaver deburring machine | 1 | Max width ~900 mm; Max height ~50 mm | |
| TruBend 1150 | Press Brake – Hydraulic | 2 | Max bending length: ~3000 mm; Force: approx. 150 tons; repeatability ±0.3–0.5 mm |
Machine Shop
| Brand/Model | Description | QTY | Capacity |
|---|---|---|---|
| OMAX MAXIEM 1530 | Waterjet | 2 | Cutting envelope: 10’5” × 5’2” |
| Hyd-Mech H-10A | Horizontal Band Saw | 1 | 10″ |
| Haas VF-4 | Vertical Machining Center | 2 | Capacity: 50″ × 20″ × 25″ |
| Haas VF-6 | Vertical Machining Center | 2 | Capacity: 64″ × 32″ × 30″ |
| Haas VF2 | Vertical Machining Center | 1 | Capacity: 30″ × 16″ × 20″ |
| Okuma Genos M560-V | Vertical Machining Center | 1 | Capacity: 40.5″ × 22″ × 18.1″ |
| Okuma Genos L400II-e × 500 w/ IEMCA VIP-80E | CNC Lathe w/ Feed Bar | 1 | Ø15.75″ swing, 20.47″ turning length |
| Okuma Crown L1060 w/ IEMCA VIP-80E | CNC Lathe w/ Feed Bar | 1 | Ø16.14″ swing, 22.83″ turning length |
| Okuma LB15 w/ IEMCA VIP-80E | CNC Lathe w/ Feed Bar | 1 | Ø14.76″ swing, 19.68″ turning length |
| Okuma Heritage w/ IEMCA VIP-80E | CNC Lathe w/ Feed Bar | 1 | Ø14.76″ swing |
| Hardinge HLV-EM | Tool Room Lathe | 1 | Swing: 11″, Distance between centers: 18″ |
| Kent CTL-618EVS | Tool Room Lathe | 1 | Cap. 6″ × 18″ |
| RMD 150-Auto | Tube Bender – Non-CNC | 1 | Capable of bending round and square tubing |
| EZTRAC (Manual Mill) | Universal Milling Machine – Manual | 3 | General-purpose manual milling capability |
| Pemserter Series 2000 | Hardware Insertion Machine | 1 | Hydraulic insertion up to 16,000 lbs |
WaterJet Cutting Shop
- 1 Omax 60120 Water Jet Machine Centre, 55 HP Pump, High Resolution mode work Envelope, X-Y travel 10′ x 5′. Typical resolution =/-.003″ in thin guge, can cut 10″ thick or better.
- 2 Omax 55100 Waterjet Cutting machine, 55″ x 100″ cutting area, up to 10 inches thick, +/- .003 inch accuracy. High resolution mode, 55 hp pump, camera locator.
Laser Cutting Shop
- 1 Mitsubishi NX 4000 watt flying optics Laser Processing System, 5′ x 10′ capacity. Automation includes 16 raw material shelves, suction cup load, rake unload, and two over/under unload carts.
- 1 Trumpf Trumatic 1000 Laser/Punch Combination machine, 5′ x 10′ capacity. SheetMaster Compact load/unload for automated unattended operation.
Tool and Die / Metal Stamping Shop
| Brand/Model | Description | QTY | Capacity |
|---|---|---|---|
| Kent KGS230AHD Surface Grinder | Precision Surface Grinder | 1 | Max workpiece size: approx. 800 mm × 500 mm; Surface finish accuracy: up to ±0.001 mm with repeatability near ±0.0005 mm |
| Williams & Wilson PSGS-2550AHR | Precision Surface Grinder | 1 | Workpiece capacity: up to ~1000 mm × 600 mm; Surface finish accuracy: around ±0.001 mm with ballscrew repeatability near ±0.0008 mm |
| Brown Boggs S13LW | Punch Press – 10-ton OBI | 1 | Force: 10 tons; designed for medium-duty operations with a work area around ~2500 mm × 1300 mm; Precision: repeatability typically near ±0.005 mm and accuracy ±0.01 mm |
| Brown Boggs 11L | Punch Press – 10-ton OBI | 1 | Force: 10 tons; designed for medium-duty operations with a work area around ~2500 mm × 1300 mm; Precision: repeatability typically near ±0.005 mm and accuracy ±0.01 mm |
| Brown Boggs 11LW | Punch Press – 10-ton OBI | 1 | Force: 10 tons; designed for medium-duty operations with a work area around ~2500 mm × 1300 mm; Precision: repeatability typically near ±0.005 mm and accuracy ±0.01 mm |
| Minster OBI B6756A1A | Punch Press – 32-ton OBI | 1 | Force: 32 tons; designed for medium-duty operations with a work area around ~2500 mm × 1300 mm; Precision: repeatability typically near ±0.005 mm and accuracy ±0.01 mm |
| Komatsu OBS 35-3 | Punch Press – 35-ton OBI | 2 | Force: 35 tons; accommodates sheet sizes up to ~2400 mm × 1200 mm; Repeatability/Accuracy: around ±0.005 mm precision |
| Brown Boggs 15LW | Punch Press – 40-ton OBI | 1 | Force: 40 tons; designed for medium-duty operations with a work area around ~2500 mm × 1300 mm; Precision: repeatability typically near ±0.005 mm and accuracy ±0.01 mm |
| Komatsu OBS 60 Press | Punch Press – 60-ton OBI | 1 | A 60-ton OBI punch press engineered for precision sheet metal forming. Features robust CNC controls and a large work envelope, offering high accuracy and repeatability for medium- to heavy-duty operations. |
| Komatsu OBS 80H VS3 | Punch Press – 80-ton OBI | 1 | Force: 80 tons; larger work envelope ~3200 mm × 1600 mm; Enhanced precision: repeatability near ±0.004 mm and accuracy around ±0.008 mm |
| Baykal HGL 3106 SS | Shearing – 10’ × 6 mm | 1 | A hydraulic swing beam shear capable of cutting sheet metal up to 3060 mm long and 6 mm thick. Features include Cybelec Cybtouch 8W NC controller, 1000 mm hardened ballscrew backgauge, and high-quality Böhler K110 alloyed steel blades. |
| Bridgeport J303935 | Manual Milling | 1 | Work envelope: ~1000 mm × 500 mm × 500 mm; 2-hp spindle; Positioning: accuracy typically within ±0.005 mm and repeatability around ±0.003 mm |
| Manford SP-150VSL | Manual Milling | 1 | Work envelope: ~1000 mm × 500 mm × 500 mm; 2-hp spindle; Positioning: accuracy typically within ±0.005 mm and repeatability around ±0.003 mm |
| Manford V200VS | Manual Milling | 1 | Work envelope: ~1000 mm × 500 mm × 500 mm; 2-hp spindle; Positioning: accuracy typically within ±0.005 mm and repeatability around ±0.003 mm |
| First LC-195V2 | Manual Milling | 1 | Work envelope: ~1000 mm × 500 mm × 500 mm; 2-hp spindle; Positioning: accuracy typically within ±0.005 mm and repeatability around ±0.003 mm |
| Microcut Lathe | Manual Turning | 1 | Max workpiece diameter: ~200 mm; Turning length: up to 600 mm; Digital readout accuracy: typically ±0.01 mm |
| Stock Reel Coil Feeder CWP1200/18/2431 | Coil Unwind | 1 | Force: ~4000 lb; Max coil width: 600 mm |
| Durant Coil Straightener 15601PR | Coil Straightener | 1 | Max coil width: ~260 mm; Max material thickness: ~6 mm |
Quality Assurance
| Brand/Model | Description | QTY | Capacity |
|---|---|---|---|
| Mitutoyo 1019 CMM | Coordinate measuring machine | 1 |
Max workpiece size: approx. 800 mm × 500 mm; Accuracy: up to ±0.001 mm with repeatability near ±0.0005 mm |
Software
| Software | Category | Description |
|---|---|---|
| Mie Trak Pro ERP System | ERP / Manufacturing Management | A comprehensive enterprise resource planning system tailored for manufacturers. It integrates production planning, inventory management, job scheduling, and financials to streamline manufacturing operations. |
| MasterCAM | CAM | A leading computer-aided manufacturing software that generates CNC toolpaths for milling, turning, routing, and multi-axis machining. It is widely used to program complex machining operations efficiently. |
| SolidWorks | CAD | A 3D computer-aided design and simulation software used for creating detailed mechanical designs and assemblies. It supports analysis, visualization, and documentation of product designs. |
| Trumpf Boost | Production Optimization | A digital production optimization solution from Trumpf that monitors and analyzes machine performance in real time, improving workflow efficiency and maximizing uptime in sheet metal processing. |
| Trumpf TruTops Bend | Bending Software | Software designed to program, simulate, and optimize bending processes on press brakes. It provides intuitive tools for sheet metal design to ensure accurate and efficient bending operations. |
| Okuma Interactive Graphics Function (IGF) | Machine Interface / Control | An advanced graphical interface integrated into Okuma CNC machines that offers an interactive environment for machine control, diagnostics, and programming, helping operators manage complex machining tasks. |
| Metamation | Manufacturing Execution / Production Management | A manufacturing software platform aimed at streamlining production processes, offering tools for production planning, scheduling, inventory control, and shop floor management to enhance operational efficiency. |
| Ncell | Industrial Monitoring | A real-time industrial monitoring solution that captures machine and process data, providing dashboards and analytics to improve transparency and support data-driven decision making on the shop floor. |
| EditCNC | CNC Programming | A CNC programming and editing tool that simplifies reviewing, modifying, and optimizing CNC code. It includes simulation features to help users debug and validate programs before production. |
| OMAX Intelli-CAM | CAM (Waterjet) | A CAM software solution developed by OMAX specifically for waterjet cutting. It generates optimized toolpaths, simulates abrasive cutting processes, and enhances productivity through automated programming features. |
| Fusion 360 | CAD/CAM/CAE | A cloud-based integrated CAD, CAM, and CAE platform from Autodesk. Fusion 360 supports product design, engineering, simulation, and machining in a single environment, enabling collaborative design workflows for professionals and hobbyists. |
